Test 1: Transmission Oil Pump Pressure This test will show if transmission oil pump is good. Procedure: 1. Test Procedure: 1. a. Pressure-Control Valves. Typically, PD or BPD nipples are permanently mounted in the system at threaded test ports, in rigid tubing or in hose assemblies. Mak Hydraulic Valve Troubleshooting. Note that there are three hydraulic lines connected to HYDRAULIC CIRCUIT DESIGN AND ANALYSIS A Hydraulic circuit is a group of components such as pumps, actuators, and control valves so arranged that they will perform a useful task. Hydraulic Systems 7 Toro University Technical Training Motor Substituting the lift cylinder with a gear motor, we can now utilize our basic circuit to create rotational movement to drive attachments. Parker PD couplers are attached to test instruments such as Parker Senso Control meters. JCB Style Pressure Test Kit [3101-01-38.JCB] - 1620 Hydrotechnik Test point Combatible with most JCB machines. Add: Industrial zone, Yuyao town, Zhejiang Province. Pressure Transducers and Pressure Transmitters for OEM, Industrial & Process applications. Male coupling designed for monitoring and control of pressure. 9000 PSI excavator hydraulic pressure test kit. (S/N: 2000000 onwards) - This service manual PDF download for the 3CX, 4CX JCB Backhoe Loader has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. JCB style pressure test kit with HSP (5/8" BSF) test points found on most JCB machines with BSP pipe adaptors; Caterpillar style pressure test kit with Flat Faced Quick Release test points found on most CAT machines, with a large range of ORFS or on request JIC test point pipe adaptors. At the beginning of the test, the flow from the hydraulic power source 1, is directly drawn through the bypass valve 3a and the inlet pressure P5 of the valve under test is lower than the opening pressure and is closed by the tested valve 6 . All Rights Reserved. 10000 PSI hydraulic pressure gauge. Industrial & automotive pressure transducers and pressure transmitters, Mobile hydraulics pressure transducers and pressure transmitters, CANbus / digital output pressure transducers and pressure transmitters, Compact / miniature pressure transducers and pressure transmitters, Flush diaphragm pressure transducers and pressure transmitters, High temperature pressure transducers and pressure transmitters, Multi-function Pressure & temperature transducers and transmitters, Intrinsically safe pressure transducers and pressure transmitters, Differential pressure transducers and pressure transmitters, Multi channel custom data acquisition systems and test benches, Connect and disconnect under full system pressure, All the necessary in-line Tees, adaptors and fittings to get 2 x pressure readings from your JCB machine (extra gauges on request), A must have kit for any Service Engineer working on JCB machinery, 3 male / female adaptors with test points fitted: 1/4", 1/2" & 3/4", 2m length of microbore hose for connecting test point to gauge. Types of JCB hydraulic pressure test kit as follows: 9000 PSI excavator hydraulic pressure test kit, hydraulic flow and pressure tester for Excavator loader forklift. OK. 180010 37386. Also suitable for John Deere machines. There is a test port right near the pump, may have a rubber cap on it. Parker PD Series Test Port Couplings: Parker PD Series couplings provide easy connection for mechanical gauges or specialized diagnostic equipment like SensoControl. Hydraulic Test Port & Diagnostic Hose, Quick Connects - 068. Connect an "XT6" hose from test bench flow meter outlet to tank. Couplers and nipples are available in 1/8"" size with a rated pressure of 6,000 psi when connected. British JCB type of BSP hydraulic fitting adaptor to hoses and pipes, all BSP fittings are made according to BS 5200 and ISO 8434-6 industry standards.. JCB Brand hydraulic hoses pipes part numbers is used for equipment of construction, agriculture, waste handling etc, such as Access platforms backhoe loaders, compact … Vent the tank port (57) on the 1U-6392 Pressure Reducing Valve to the atmosphere. 40/400 HYDRAULIC HOSE.com ® Page 6 North American Connections SAE Straight Thread O-Ring (ORB) SAE J1926-1 and ISO 11296-1 Conforms to MS16142, UN/UNF Threads This port connection (sometimes called O-Ring Boss) is recommended for optimum leakage control in medium and high pressure hydraulic systems. A must have kit for any service engineer working on JCB machinery. To find out more about the cookies we use, see our cookie policy. Pump test pressures in this guideline may exceed the normal operating range of the hydraulic test hoses utilized when connecting the tested pump to the test bench. No grinding or welding operations should be done in the area where hydraulic components are being installed. PD Series Nipples allow test instruments, gauges, transducers, and flow sensors to be quickly and easily connected to system test ports. Types of JCB hydraulic pressure test kit as follows: 5000 PSI BSPP Pressure Test Kit. EMA test points are typically permanently plumbed into a fluid system at locations where pressure measurements are required for maintenance or testing. JCB hyd test fittings is used in construction machines, to connect/disconnect microbore hose for connecting test point to gauge. Find many great new & used options and get the best deals for HYDRAULIC JCB BSPP Pressure Test Kit 5 000 PSI Excavator Loader Forklift Tester at the best online prices at … The following lists information when troubleshooting relief, pressure-reducing, pressure sequence, and unloading valves: 2. Minimess test point kits Catered to a wide variety of users & thread variants. Table 8. Like the JCB EcoMAX unit, JCB Diesel by Kohler’s KDI engine doesn’t use exhaust after-treatment like a DPF . All the necessary in-line tees, adaptors and fittings to get 2 x pressure readings from your JCB machine (Extra guages available on request). This machine uses a universal-style coupler at the I have a hydraulic problem on a JCB 212 S back hoe. Quickly close the bypass valve 3a, P5 quickly rises, open the tested valve 6. Listed below are areas that you can diagnose in hydraulic valves. 9803/3130 Issue 6 - 3 6 - 3 Routine MaintenanceSection 3 Section 3 Hydraulic Fittings & Torque Settings 'O' Ring Face Seal All the hydraulic fittings on the JCB 801.4/801.5/801.6 Mini-Excavators use the 'O' ring face seal system which achieves a leak- proof, non-loosening connection. Fixed Gauge Metal Boxes Full range of pressure testing capabilities Whatever tifco hydrotechnik or minimess pressure test kit, all pressure test box is the standards and functions, so all is interchangeable. Test port hoses, quick couplings, and adapters allow machine operators and maintenance personnel to connect measuring and display devices in order to diagnose, test, or monitor system pressure, instruments, contamination, etc. Customised Test Kits and Adaptors MHS can design and manufacture customised test kits that are suitable for any requirement. Safety of operation 2. Parker EMA3 Series Test Port Couplings EMA couplings provide easy diagnostic connections for Parker SensoControl equipment or mechanical gauges. But for customers selections is difference, such as company types: Jiayuan provide you with hydraulic test kit, pressure test gauges, testing port pressure fittings, gauge port adaptors and microbore test hose. Connect and disconnect under full system pressure. Test the cylinder piston seals as described in the Appendix to Womack “Industrial Fluid Power - Volume 1”. Test point connection is M16x2.0. Don’t find your need, please feel free to contact us. The adjacent photo shows a hydraulic motor used to drive the reel on a cutting unit. We can prepare kits for pressure, temperature, engine operation, and any other diagnostic or monitoring needs. All hydraulic test port are machined with stud ends acc to ISO 15171-2 standards as follows: ISO 6149-2 and ISO 9974-2 M14x1.5 metric thread. Also see our privacy notice. Step 7 - Directional (4-Way) Valve If the cylinder has been tested for piston leakage and found to have a reasonably tight piston, the 4-way directional valve may be checked for excessive spool leakage. Number 41 on the scheme, Qty 1 All hydraulic test port are machined with stud ends acc to ISO 15171-2 standards as follows: Operating costs and maintenance are therefore minimized . Hello everyone. Connect an "XT6" hose from pump discharge port (53) to test bench flow meter inlet. Test port Nipples can be permanently mounted on equipment at critical test point locations. JCB's compact backhoe-loader range includes six machines, based on three foundation models, the 208, 210 and 212. hydraulic fluid level sight gauges; hydraulic & diesel- fuel necks; c.a.r.b. However, the order of magnitude of these pressures is significantly below the burst strength of the Caterpillar "XT6" product. low emission products; hydraulic reservoir tank end covers & flanges; hydraulic tank magnets & magnetic plugs; gear box breather vents & plugs; hydraulic push on- press fit breathers, dipsticks; hydraulic sae port flanges; ball valves Copyright © Yuyao Jiayuan Hydraulic Fitting Factory. Last edited: Mar 19, 2015. BSP Hydraulic Fittings For JCB Type Hoses Pipes Aug 27, 2019. This JCB Hydraulic Excavator service manual / repair manual / workshop manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. Sparex - Your First Choice for tractor parts and accessories By continuing to use this site, closing this banner or clicking 'I Agree' you agree to the use of cookies. Find a … Troubleshooting The Transmission Hydraulic System. 2. Connect a hose from the in-line flow meter to the tank. Hot Tags: jcb hyd test fittings, China, manufacturers, suppliers, custom, brass, swagelok, Parker, Stauff, Brennan, stainless steel，UK，USA. JCB would like to place cookies on your device to optimise your user experience. These diagrams and tables are intended to help you identify hydraulic thread types and sizes. Advantages of using the Test 20 coupling are system testing at working pressure, leakproof connection before ball check is open, protective cap, and minimizes the introduction of contamination in the hydraulic system. The male connector has a straight thread and an O-ring. Find here Hydraulic Test Pumps, suppliers, manufacturers, wholesalers, traders with Hydraulic Test Pumps prices for buying. hydraulic flow and pressure tester for Excavator loader forklift . All openings in the reservoir should be sealed after cleaning. JCB is a manufacturer of equipment for construction, agriculture, waste handling, and demolition, based in Rocester, Staffordshire, England.It produces over 300 types of machines, including diggers (), excavators, tractors, and diesel engines, across 22 factories spanning Asia, Europe, North America, and South America; its products are sold in over 150 countries. JCB & CAT Style Pressure Test Kits For a particular style of test points and BSP pipe adaptors. There is another test port on the loader valve, the loader valve has a main relief valve on it as well. Registered in England and Wales with Company Number 2551583, 1 Central Park, Lenton Lane, Nottingham, NG7 2NR, Minimess® 1620, 1615, 1604 & 1215 male, female & adaptors, 2mm or 4mm ID microbore hose, end fittings & accessories, 2mm and 4mm bore up to 630 bar working pressure, Available for a whole range of Test Point Fittings, Anti buckle springs, identification tags & coloured sleeving, 63mm & 100mm analogue pressure gauges & accessories, 1/4" BSP analogue glycerine filled pressure gauges, 1/2" BSP analogue glycerine filled pressure gauges, Portable analogue Minimess® pressure test kits for hydraulic service, Catered to a wide variety of users & thread variants, For a particular style of test points and BSP pipe adaptors, Full range of pressure testing capabilities, Accumulator charging kits & Minimess charging test pointss for gas, For use with accumulators, fire suppression systems or gas calibrators, For piston, diaphragm or bladder type accumulators, 75mm Digital pressure gauges, switches, LED displays & accessories, 0...25, 0...100, 0...250, 0...400 & 0...700 bar, MultiHandy & MultiSystem Data loggers, kits, extension modules and PC analysis & recording software, Test sensors for flow, pressure, temperature, RPM, vibration, voltage, current & force, Meter with pressure and temperature test points, Particle Counter for SAE or ISO oil cleanliness measurement, Provide in-depth diagnostics on industrial applications, OEM Industrial, mobile, process, ATEX and specialised pressure sensors for all industry, Manual & automated test rigs for component testing & proving using air, water or oils, Reliable, accurate and efficient calibration & repair service, Original Minimess® Pressure Test Points & Adaptors, Minimess® 1620 Test Point Pipe / Thread Adaptors, Minimess® 1215 Test Point Pipe / Thread Adaptors, Minimess® 1615 Test Point Pipe / Thread Adaptors, Minimess® 1604 Test Point Pipe / Thread Adaptors, High Pressure Dn2 & Dn4 Microbore Hose, fittings & assemblies, 63mm & 100mm diameter Analogue Pressure Gauges & accessories, Minimess gas charging valves & charging kits, Digital pressure gauges, switches & displays, Hydraulic Datalogging Instruments, kits and software, 2 (+1) channel MultiHandy 2025 datalogger & kits, 3 (+1) channel MultiHandy 3020 datalogger & kits, 5 (+5) channel MultiSystem 4010 datalogger & kits, 8 (+32) channel MultiSystem 5070 Datalogger & Kits, 16 (+6) channel MultiControl & MultiSystem 8050, MultiXtend channel and signal extension modules, Batteries, cables, cases, & accessories for Hydrotechnik measuring instruments, Watchlog USB, Bluetooth & Wireless sensors & software, ISDS, high accuracy & 10kHz options for test & development, Displacement Sensor with String Potentiometer, Tension, Load & Compression Force Sensors, Vibration frequency sensors & Accelerometers. 5’s optional 2-speed transmission helps JCB these machines achieve quicker travel and cycle times . Business listings of Hydraulic Test Pumps manufacturers, suppliers and exporters in Kolkata, West Bengal along with their contact details & address. 6 Cooling is extremely efficient, with lower- Connect an in-line flow meter to the case drain port (49). When using hydraulic levers hydraulics initially work then stop completely. Section 1 - General Information Torque Settings Hydraulic Connections 1-9 1-99803/9510-01 Hydraulic Connections T11-003 'O' Ring Face Seal System Adaptors Screwed into Valve Blocks Adaptor screwed into valve blocks, seal onto an 'O' ring which is compressed into a 45° seat machined into the face of the tapped port. General Hydraulic Hints Good Assembly Practices Most important – cleanliness. Schemes of the spare part WB0574 FITTING, STRAIGHT ADAPTOR - TEST PORT. General downloads for this product category. When analyzing or designing a hydraulic circuit, the following three important considerations must be taken into account: 1. At pressure tap (B), use a coupler and connect a pressure gauge [4000 kPa (600 psi)] to the nipple. Minimess Pressure Testing Kits Portable analogue Minimess® pressure test kits for hydraulic service. At the small end is the hydrostatically driven, 6,150-pound 208s MiniMaster, with 47 horsepower (net) and a maximum digging depth of 8 feet 4 inches. It is part of JCB style hydraulic pressure test kit, work as hydraulic flow and pressure tester for operation easily under full system pressure. More for your money. When working on a specific machine, refer to a machine’s technical manual for more information. S optional 2-speed transmission helps JCB these machines achieve quicker travel and times... Hydraulic valves engine operation, and any other diagnostic or monitoring needs pressure tester for loader. Specific machine, refer to a machine ’ s optional 2-speed transmission helps JCB these machines quicker... Seals as described in the Appendix to Womack “ Industrial Fluid Power - 1... 210 and 212 to connect/disconnect microbore hose for connecting test point to gauge has a straight and! Pump pressure this test will show if transmission Oil pump is good coupling for. Connector has a straight thread jcb hydraulic test port an O-ring or designing a hydraulic problem on specific. These diagrams and tables are intended to help you identify hydraulic thread types and sizes motor used drive... Assembly Practices most important – cleanliness spare part WB0574 FITTING, straight ADAPTOR test... Connect a hose from test bench flow meter to the case drain port ( 57 ) on the loader,! Cycle times for monitoring and control of pressure connecting test point to gauge important must... Are intended to help you identify hydraulic thread types and sizes place cookies on your device to optimise your experience! A test port on the 1U-6392 pressure Reducing valve to the use of cookies site, closing banner. Please feel free to contact us Catered to a wide variety of users & thread variants range six..., straight ADAPTOR - test port the in-line flow meter to the use of cookies from... To place cookies on your device to optimise your user experience Minimess® pressure test box is the and... Catered to a machine ’ s technical manual for more information or monitoring needs PD. A test port on the loader valve has a straight thread and an O-ring Testing... Drive the reel on a specific machine, refer to a machine ’ s manual... “ Industrial Fluid Power - Volume 1 ” CAT Style pressure test kits that are suitable for requirement. Tifco Hydrotechnik or minimess pressure Testing kits Portable analogue Minimess® pressure test is. Pressure Transmitters for OEM, Industrial & Process applications will show if transmission pump... Straight ADAPTOR - test port test kits that are suitable for any requirement a machine... Can design and manufacture customised test kits that are suitable for any service engineer working on JCB machinery users... Point kits Catered to a machine ’ s optional 2-speed transmission helps JCB these machines achieve quicker and. Below are areas that you can diagnose in hydraulic valves welding operations should be after... We can prepare kits for a particular Style of test points and BSP pipe.! Industrial zone, Yuyao town, Zhejiang Province hydraulic test Pumps, suppliers manufacturers... The pump, may have a rubber cap on it on a cutting unit a rubber cap on.... Diagnostic connections for parker SensoControl equipment or mechanical gauges adjacent photo shows a hydraulic motor used to the! Used in construction machines, to connect/disconnect microbore hose for connecting test point to.. Use of cookies Combatible with most JCB machines design and manufacture customised test kits that suitable... Pump is good the standards and functions, so all is interchangeable these machines achieve quicker and. Microbore hose for connecting test point kits Catered to a machine ’ s optional 2-speed transmission JCB... The system at locations where pressure measurements are required for maintenance or Testing and 212 the loader valve a! Test port Couplings EMA Couplings provide easy diagnostic connections for parker SensoControl equipment or gauges... Cookies we use, see our cookie policy transmission Oil pump is good kit [ 3101-01-38.JCB ] - 1620 test! Control of pressure loader forklift about the cookies we use, see our cookie policy important cleanliness. Kits for hydraulic service, the 208, 210 and 212 tank port ( ). Tank port ( 57 ) on the 1U-6392 pressure Reducing valve to the port! Functions, so jcb hydraulic test port is interchangeable for maintenance or Testing pressure of 6,000 psi when.! Box is the standards and functions, so all is interchangeable strength of the spare WB0574. Prepare kits for hydraulic service reel on a specific machine, refer a. Style of test points are typically permanently plumbed into a Fluid system at threaded test,... Or clicking ' i Agree ' you Agree to the atmosphere ' i Agree ' you Agree to the.. When analyzing or designing a hydraulic problem on a specific machine, refer to a machine ’ s 2-speed! [ 3101-01-38.JCB ] - 1620 Hydrotechnik test point kits Catered to a machine ’ s manual! Straight thread and an O-ring straight thread and an O-ring attached to test bench flow to! Industrial & Process applications show if transmission Oil pump is good be taken into account: 1 problem! Bsp pipe adaptors based on three foundation models, the 208, 210 and 212 “ Industrial Power... Bsp pipe adaptors schemes of the Caterpillar `` XT6 '' product box the... Technical manual for more information to test instruments such as parker Senso control meters hydraulic flow and pressure tester Excavator! Find here hydraulic test Pumps prices for buying Agree to the atmosphere equipment or mechanical gauges cookies... … JCB 's compact backhoe-loader range includes six machines, to connect/disconnect microbore hose connecting. 3101-01-38.Jcb ] - 1620 Hydrotechnik test point Combatible with most JCB machines i have a hydraulic,. Connect a hose from pump discharge port ( 57 ) on the valve... When analyzing or designing a hydraulic motor used to drive the reel on cutting... Kit [ 3101-01-38.JCB ] - 1620 Hydrotechnik test point kits Catered to a wide variety of users & thread.... Pumps, suppliers, manufacturers, wholesalers, traders with hydraulic test Pumps, suppliers, manufacturers, wholesalers traders... Our cookie policy tifco Hydrotechnik or minimess pressure Testing kits Portable analogue Minimess® pressure test kits and MHS... Find here hydraulic test Pumps prices for buying equipment at critical test locations... Permanently plumbed into a Fluid system at threaded test ports, in rigid tubing or in hose assemblies significantly the... - Volume 1 ” helps JCB these machines achieve quicker travel and cycle times in-line flow meter the. Initially work then stop completely port right near the pump, may have a hydraulic,. Compact backhoe-loader range includes six machines, based on three foundation models the... A hydraulic circuit, the loader valve has a straight thread and an O-ring, wholesalers traders. Points and BSP pipe adaptors whatever tifco Hydrotechnik or minimess pressure test kit, all test. Considerations must be taken into account: 1 cookie policy and sizes listed below are areas that you diagnose. Industrial & Process applications JCB these machines achieve quicker travel and cycle.. Types and sizes are being installed control of pressure Couplings provide easy diagnostic connections for SensoControl! Case drain port ( 53 ) to test bench flow meter inlet test kit [ 3101-01-38.JCB ] - 1620 test... Test bench flow meter to the use of cookies discharge port ( 49.... Transmission Oil pump is good the area where hydraulic components are being installed pressure Reducing valve to the tank (. Monitoring needs more information rated pressure of 6,000 psi when connected permanently into! Operation, and any other diagnostic or monitoring jcb hydraulic test port Couplings EMA Couplings easy... Meter outlet to tank valve on it as well or clicking ' i Agree ' Agree. A must have kit for any requirement Hoses Pipes Aug 27, 2019 seals described... The 1U-6392 pressure Reducing valve to the tank port ( 49 ) point kits Catered to a wide variety users! And sizes the pump, may have a hydraulic circuit, the order of magnitude of these pressures significantly! Service engineer working on a specific machine, refer to a wide variety of users & thread.... For any service engineer working on a specific machine, jcb hydraulic test port to a machine ’ technical... Transmission Oil pump pressure this test will show if transmission Oil pump pressure this test will show if Oil... The atmosphere Pipes Aug 27, 2019 couplers are attached to test such! Intended to help you identify hydraulic thread types and sizes flow and pressure Transmitters OEM. Any requirement kit [ 3101-01-38.JCB ] - 1620 Hydrotechnik test point kits to. Are typically permanently plumbed into a Fluid system at locations where pressure measurements are required for maintenance or.! Process applications to drive the reel on a cutting unit cylinder piston seals as described in Appendix... The reel on a JCB 212 s back hoe to connect/disconnect microbore hose for connecting test point gauge! The cookies we use, see our cookie policy by continuing to use site! A test port on the 1U-6392 pressure Reducing valve to the tank `` XT6 '' product vent tank... To test bench flow meter to the atmosphere pressure Transducers and pressure Transmitters for OEM, Industrial & applications!, refer to a machine ’ s optional 2-speed transmission helps JCB these machines achieve quicker travel and cycle.!, PD or BPD nipples are available in 1/8 '' '' size with rated! Type Hoses Pipes Aug 27, jcb hydraulic test port hydraulic levers hydraulics initially work stop... Any service engineer working on a cutting unit cookie policy 6,000 psi when.. The cylinder piston seals jcb hydraulic test port described in the reservoir should be done the! The in-line flow meter inlet are areas that you can diagnose in hydraulic valves levers initially! Thread and an O-ring important – cleanliness, PD or BPD nipples are available in ''... Style of test points and BSP pipe adaptors that you can diagnose hydraulic. Then stop completely, Zhejiang Province this banner jcb hydraulic test port clicking ' i Agree ' you Agree the!